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Chemical rotary kiln

This equipment is mainly used for calcining chemical clinker, divided into two categories: dry production chemical kilns and wet production chemical kilns. The chemical rotary kiln is mainly used for magnetization roasting of lean iron ore in the metallurgical industry's steel plants; Oxidation roasting of chromium and nickel iron ores; Refractory plant roasting high alumina vanadium ore and aluminum plant roasting clinker, aluminum hydroxide; Chemical plants roast minerals such as chromite sand and chromite powder....


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Product Details

This equipment is mainly used for calcining chemical clinker, divided into two categories: dry production chemical kilns and wet production chemical kilns. The chemical rotary kiln is mainly used for magnetization roasting of lean iron ore in the metallurgical industry's steel plants; Oxidation roasting of chromium and nickel iron ores; Refractory plant roasting high alumina vanadium ore and aluminum plant roasting clinker, aluminum hydroxide; Chemical plants roast minerals such as chromite sand and chromite powder.
 
Working process:
The raw ore is directly fed into the tail of the rotary kiln through an electronic belt measuring scale, belt conveyor, stabilizing bin, and air lock valve from the storage warehouse. Only the stabilizing bin is installed at the tail of the kiln to reduce investment. The ore enters the rotary kiln for heating first, and the raw ore moves in the opposite direction of the hot gas flow inside the kiln. After being heated to the reduction temperature in the heating zone, the raw ore enters the reduction zone. The temperature of the flame center in the reduction zone is controlled at around 1000 ℃, and the temperature of the hot atmosphere in the reduction zone is controlled at around 700 ℃, which reacts with the reduction gas to reduce to magnetite. Afterwards, it enters the cooling zone and meets the incoming gas. The gas is preheated, and the ore is cooled before being discharged from the kiln. After being water-cooled by a continuous bucket conveyor, it is stored in a warehouse for selection.
 
Equipment characteristics:
1. Supporting device: Adopting advanced spindle structure, equipped with automatic temperature measurement device and electric heating device, and also equipped with flow support for selection.
2. Wheel blocking device: divided into two types: mechanical wheels and hydraulic thrust wheels. The hydraulic stop wheel device is equipped with an advanced hydraulic control system.
3. Transmission device: equipped with single or dual transmission. DC motor or variable frequency speed control motor controls the speed, operates reliably, and is energy-saving and efficient.
4. Sealing device for chemical rotary kiln: There are various sealing forms to choose from according to the different designs of the kiln type. The characteristics of cylinder compression end face seal, spring compression end face seal, heavy hammer graphite block seal, spring graphite block seal, fish scale labyrinth seal, axial labyrinth seal, and combination seal of the above forms are strong adaptability to cylinder movement and swing, and good sealing effect.

Technical Specifications

Specifications(m) Capacity(t/d) main motor main reducer weight(t) Remarks
model power(kw) model speed ratio
φ18x26 72 JZT2-72-4 30 JZQ750-1-Ⅰ 48.57 66 -
φ1.9/1.6x39 72 JZT2-72-4 30 JZQ750-1-Ⅰ 48.57 66 -
φ1.9x36 84 YCT315-4A 37 ZS110-5-Ⅲ 78.19 85.9 -
φ2.2x45 98.4 JZT82-6 55 ZA125 93.93 104 -
φ2.5x40 160 Z2--92 40 ZS125-2-Ⅰ 134.9 143 -
φ2.5x45 170 JTZ82-4 45 ZS125-4-Ⅰ 69.71 148 -
φ2.5x50 180 ZT3-72-4 30 ZS145-9-Ⅴ 122.8 173 -
φ2.5x60 168 YCT355-4B 75 ZS165-7-Ⅱ 99.96 222 Calcination kiln
φ3x48 360-480 YCT355-4B 75 ZS145-7-Ⅱ 100.4 170.6 -
φ3.1/2.5x78 216-240 Z4—225-31 75 ZS165-2-Ⅱ 57.17 268 -
φ3x48 700 ZSN4-280-21B 110 MSY56-28-Ⅱ 28 244 Decomposition outside the kiln
φ3x100.94 450 ZSN4-280-21B 90 NZS995-90-Ⅵ-L 90 526 Multi tube cooling
φ3.2x50 1000 ZSN4-280-21B 160 MSY56-28-Ⅱ 28 252.4 Decomposition outside the kiln
φ3.2x52 600 ZSN4-280-21B 125 ZSY1110-71BL 71.54 275 Preheater kiln
φ3.3x52 1000 ZSN4-280-11B 125 NZS995-40-Ⅵ-BR 40 283 Decomposition outside the kiln
φ3.5x52.5 1400 Z2-112 180 ZS177 79.22 360 Decomposition outside the kiln
φ3.5x54 1500 ZSN4-3156-092 220 ZSY500-40-Ⅴ 40 368 Decomposition outside the kiln
φ3.6x70 490 ZSN4-280-11B 125 ZS177-5-Ⅱ 79.2 419 Waste heat power kiln
φ3.95x56 2000 Z4-280-32BTH 250 ZSY560-40-Ⅰ 40 417 Decomposition outside the kiln
Φ4x28 90 ZSN4-280-21B 160 ZSY500-71-Ⅳ 71 300 -
φ4x60m 2500 ZSN4-355-09Z 315 ZSY630-35.5-Ⅰ 34.6 523 Decomposition outside the kiln
φ4.2x60m 2800 ZSN4-355-12 420 ZSY710-35.5-Ⅰ 35.5 --- Decomposition outside the kiln
φ4.3x60m 3000 ZSN4-355-12 375 ZSY710-40 40 553 Decomposition outside the kiln
φ4.8x75m 5000 ZSN4-400-92 630 JH710-40 42 841 Decomposition outside the kiln

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