Gas box pulse bag dust collector
气箱脉沖袋收尘器(Plenum-Pulse)系引进美国富乐(Fuiler)公司的,具有九十年代技术水平的高效率收尘器。这种类型的收器,集分室反吹和喷脉冲等诸类收尘器的优点,克服了分室反吹时动能强度不够、喷吹脉冲过滤清灰同时进行的缺点,因而使袋收尘器增加了使用适应性,提高了收尘效率,处长了滤袋使用寿命。在整条水泥生产线上,不仅可用作破碎机、烘干机、煤磨、篦式冷却机、水泥磨、包装机的收尘设备,其高浓...
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Product Details
The Plenum Pulse dust collector is a high-efficiency dust collector introduced from the American company Fuiler, which has the technological level of the 1990s. This type of dust collector has the advantages of various types of dust collectors, such as chamber back blowing and pulse spraying, which overcome the disadvantages of insufficient kinetic energy intensity during chamber back blowing and simultaneous filtering and cleaning of dust with pulse spraying. Therefore, it increases the adaptability of bag dust collectors, improves dust collection efficiency, and prolongs the service life of filter bags. On the entire cement production line, it can not only be used as a dust collection equipment for crushers, dryers, coal mills, grate coolers, cement mills, and packaging machines, but its high concentration and high efficiency type can directly serve as a dust collection device for the outlet concentration (500g/Nm) gas of the raw material vertical mill and the outlet concentration (1000g/Nm) gas of the O-Spea powder selector. The dust concentration of the gas after dust collection is less than 100g/Nm, and the filter bag adopts polyester needle punched felt filter material, with a service life of more than two years. At present, the new equipment has been widely used, not only quickly adopted in cement plants, but also promoted in industries such as steel and carbon black.
The pneumatic pulse bag dust collector is divided into several box areas, with 32, 64, 96, 128 bags per box. And there is a cylinder driven extension valve on the side outlet pipe of each box. When the resistance of the dust collector reaches the pre selected value (usually 1500pa), the dust cleaning controller sends a signal. The lift valve of the first chamber begins to close to cut off the filtered airflow. Then the solenoid valve of this box is opened (one for each box, with a pressure not lower than 0.5Mpa), and compressed air flows in to remove the dust on the filter bag. After this action is completed (approximately 10-15 seconds), the lift valve on the outlet pipe will reopen, allowing the chamber to resume filtering work and follow the above requirements one by one until all dust is cleared.
The gas box pulse bag dust collector adopts a split box dust cleaning method. During dust cleaning, it is isolated and rotated box by box to avoid the problem of secondary flying of the spray type pulse bag dust collector. At the same time, the compressed air cleaning effect is ensured. The entire box design utilizes the structure of the inlet and outlet main pipes. The ash hopper can be extended below the inlet main pipe, allowing the incoming dusty flue gas to directly enter the expanded ash hopper to achieve pre dust collection effect, and can remove horizontal straight pipes that are prone to blockage. So, the gas box pulse bag dust collector can not only handle general concentrations of dusty gases but also handle dusty gases with concentrations up to 1000g/Nm.
This dust collector uses a full box large pulse valve to blow back and spray clean dust. When removing the bag, open the top cover and directly remove the filter bag, making maintenance simple and convenient. Overcoming the tedious process of removing nozzles, Venturi, and other components during spray bag replacement.


Technical Specifications
Technical Performance Table of FGM32 and FGM64 Gas Box Pulse Bag Dust Collectors
| Model/Technical Parameters | FGM32-3 | FGM32-4 | FGM32-5 | FGM32-6 | FGM64-4 | FGM64-5 | FGM64-6 | FGM64-7 | FGM64-8 | |
|---|---|---|---|---|---|---|---|---|---|---|
| Handling air volume (m³/h) | 6900 | 8930 | 11160 | 13390 | 17800 | 22300 | 26700 | 31200 | 35700 | |
|
Filter air volume (mmin)
|
1.2-2.0 Select different net filtration wind speeds based on different dust points, as shown in the table | |||||||||
| Total filtration area (m²) | 93 | 124 | 155 | 186 | 248 | 310 | 372 | 434 | 496 | |
| Net filtration area (m²) | 62 | 93 | 124 | 155 | 186 | 248 | 310 | 272 | 434 | |
| Number of dust collector rooms (pcs) |
3
|
4
|
5
|
6
|
4
|
5
|
6
|
7
|
8
|
|
| Total number of filter bags (pieces) | 96 | 128 | 160 | 192 | 256 | 320 | 384 | 448 | 512 | |
|
Dust collector resistance (Pa)
|
1500-2000 | |||||||||
| Imported gas dust concentration (g/m² mark) | <200 | <1000 | ||||||||
| Imported gas dust concentration (g/m³ mark) | <0.1 | |||||||||
|
Dust collector gas bears negative pressure (Pa)
|
600 | |||||||||
|
Dust removal
Compressed air
|
pressure (Pa)
|
(5-7)×105 | ||||||||
|
Air consumption (m³/mm) |
0.27 | 0.37 | 0.46 | 0.55 | 1.2 | 1.5 | 1.8 | 2.1 | 2.4 | |
|
pulse valve
(with solenoid valve)
|
Quantity (unit) |
3
|
4
|
5
|
6
|
4
|
5
|
6
|
7
|
8
|
| Specification (inches) | 1.5” | 1.5" | ||||||||
|
lift valve
(with cylinder)
|
Quantity (unit) | 3 | 4 | 5 | 6 | 4 | 5 | 6 | 7 | 8 |
|
Specifications (mm)
|
Lift the valve plate diameter with a diameter of 460 and the cylinder diameter with a diameter of 80 | Lift the valve plate diameter with a diameter of 595 and the cylinder diameter with a diameter of 100 | ||||||||
|
Rigid impeller feeder
|
Discharge port 300X300mm, height 450mm, speed 30.31r/min, reduction motor power 1.1kw, output 24m ³/h
|
|||||||||
| Screw conveyor | Specifications | Diameter Φ 300, output 30m ³/h (filling rate=0.7) | ||||||||
| Gear motor | Model XWD2.2-5-1/43, power 2.2kw | |||||||||
| Air conveying chute | If the dust concentration of the imported gas is greater than 700g/m ³ standard, the ash discharge device should use a larger specification screw conveyor or air chute | |||||||||
| Dust cleaning program controller |
The input and output voltages are both 220V, and the controller is supplied by the manufacturer. For detailed information, please refer to the controller's manual
|
|||||||||
| Specification and material of filter bag | Model 2.2-5-1/43, power 2.2kw | |||||||||
| Insulation layer area (m²) | 26.5 | 34 | 41 | 48.5 | 70 | 94 | 118 | 142 | 166 | |
|
Total equipment weight (kg)
|
2400 | 3400 | 4400 | 5400 | 6900 | 8300 | 9700 | 11100 | 12500 | |
Technical Performance Table of FGM 96 Gas Box Pulse Bag Dust Collector
| Model/Technical Parameters | FGM96-4 | FGM96-5 | FGM96-6 | FGM96-7 | FGM96-8 | FGM96-9 |
FGM96 -2×5 |
FGM96 -2×6 |
FGM96 -2×7 |
FGM96 -2×8 |
FGM96 -2×9 |
FGM96 -2×10 |
|
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Handling air volume (m³/h) | 26800 | 33400 | 40100 | 46800 | 53510 | 60100 | 66900 | 80700 | 94100 | 107600 | 121000 | 134500 | |
| Filter air volume (m/min) | 1.2-2.0 (Select different net filtration wind speeds according to different dust points, see Table 1) | ||||||||||||
| Total filtration area (m²) | 372 | 465 | 557 | 650 | 744 | 836 | 929 | 1121 | 1308 | 1494 | 1681 | 1868 | |
| Net filtration area (m²) | 279 | 372 | 465 | 557 | 657 | 744 | 836 | 1028 | 1215 | 1401 | 1588 | 1775 | |
| Number of dust collector rooms (pcs) | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 12 | 14 | 16 | 18 | 20 | |
| Total number of filter bags (pieces) | 384 | 480 | 576 | 672 | 768 | 864 | 960 | 1152 | 1344 | 1536 | 1728 | 1920 | |
| Dust collector resistance (Pa) | 1500-2000 | ||||||||||||
| Imported gas dust concentration (g/m³ standard) | ≤1000 | ||||||||||||
| Dust concentration in export gas (g/m³ mark) | ≤0.1 | ||||||||||||
| Dust collector gas bears negative pressure (Pa) | 600 | ||||||||||||
|
Dust removal
Compressed air
|
pressure (Pa) | (5-7)×105 | |||||||||||
| Air consumption (m³/mm) | 1.2 | 1.5 | 1.8 | 2.1 | 2.4 | 2.7 | 3.0 | 3.4 | 4.2 | 4.8 | 5.4 | 6.0 | |
|
pulse valve
(with solenoid valve)
|
Quantity (unit) | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 12 | 14 | 16 | 18 | 20 |
| Specification (inches) | 2.5” | ||||||||||||
|
lift valve
(with cylinder)
|
Quantity (unit) | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 12 | 14 | 16 | 18 | 20 |
| Specifications (mm) | The diameter of the lift valve plate is 725, and the diameter of the cylinder is 100 | ||||||||||||
| Rigid impeller feeder | Discharge port 400 × 400mm, speed 22.5r/min, reduction motor 1.5kw, output 40m ³/h, discharge port 350 × 350mm, speed 24.63r/min, output | ||||||||||||
| Screw conveyor | Specifications | φ400mm, Production capacity of 38m ³/h with a diameter of 300mm, 2 units, each with a production capacity of 21m³/h | |||||||||||
| Gear motor | Model XWD5.5-1/59, power 5.5kw, model XWD2.2-5-1/43, power 2.2kw | ||||||||||||
| Air conveying chute | If the dust concentration of the imported gas is greater than 700g/m ³ standard, a conveyor belt with inclined chute or a larger specification screw conveyor should be selected | ||||||||||||
| Dust cleaning program controller | The input and output voltages are both 220V, and the controller is supplied by the manufacturer. For detailed information, please refer to the controller manual | ||||||||||||
| Specification and material of filter bag | Diameter × Length: 130 × 2450mm, Weight of Polyester Needle Felt: 450g/m ², Operating Temperature: 120 ℃ | ||||||||||||
| Insulation layer area | 110 | 120 | 130 | 140 | 150 | 160 | 175 | 210 | 245 | 280 | 315 | 350 | |
| Total equipment weight (kg) | 8710 | 10100 | 12400 | 14100 | 15700 | 17700 | 21000 | 25200 | 29400 | 33600 | 37800 | 42000 | |
Technical Performance Table of FGM128 Gas Box Pulse Bag Dust Collector
| Model/Technical Parameters | FGM128-6 | FGM128-9 | FGM128-10 |
FGM128 -2×6 |
FGM128 -2×7 |
FGM128 -2×8 |
FGM128 -2×9 |
FGM128 -2×10 |
FGM128 -2×11 |
FGM128 -2×12 |
FGM128 -2×13 |
FGM128 -2×14 |
|
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Handling air volume | 67300 | 100900 | 112100 | 134600 | 157000 | 179400 | 201900 | 224300 | 247600 | 269100 | 291600 | 314000 | |
| Filter air volume | 1.2-2.0 (Select different net filtration wind speeds according to different dust points, see Table 1) | ||||||||||||
| Total filtration area | 935 | 1402 | 1558 | 1869 | 2181 | 2492 | 2804 | 3115 | 3427 | 3788 | 4050 | 4362 | |
| Net filtration area | 779 | 1246 | 1402 | 1713 | 2025 | 2336 | 2648 | 2959 | 3271 | 3582 | 3894 | 4205 | |
| Number of dust collector rooms | 6 | 9 | 10 | 12 | 14 | 16 | 18 | 20 | 22 | 24 | 26 | 28 | |
| Total number of filter bags (pieces) | 768 | 1152 | 1280 | 1536 | 1792 | 2084 | 2304 | 2560 | 2816 | 3072 | 3328 | 3584 | |
| Dust collector resistance | 1470-1770 | ||||||||||||
| Imported gas dust concentration (g/m³ standard) | <1300 | ||||||||||||
| Dust concentration in export gas (g/m standard) | <0.1 | ||||||||||||
| Dust collector gas bears negative pressure (Pa) | 6860 | ||||||||||||
|
Dust removal
Compressed air
|
pressure (Pa) | (5-7)×10 | |||||||||||
| Air consumption (m³/mm) | 3.6 | 5.4 | 6.0 | 7.0 | 8.3 | 9.5 | 10.7 | 12 | 13.1 | 14.3 | 15.5 | 16.7 | |
|
pulse valve
(with solenoid valve)
|
Quantity (unit) | 12 | 18 | 20 | 24 | 28 | 32 | 36 | 40 | 44 | 48 | 52 | 56 |
| Specification (inches) | |||||||||||||
|
lift valve
(with cylinder)
|
Quantity (unit) | 6 | 9 | 10 | 12 | 14 | 16 | 18 | 20 | 22 | 24 | 26 | 28 |
| Specifications (mm) | The diameter of the lift valve plate is 725, and the diameter of the cylinder is 100 | ||||||||||||
| Rigid impeller feeder | Discharge port 300 * 300m. Speed 24/min. Power 1. Tku electric flap valve 305 × 915mm, speed 175r/min, reducer XXWD4-7-1/37, power 4kw | ||||||||||||
| Screw conveyor | Specifications | φ300,mm, Output 21m/h | |||||||||||
| Gear motor | Model XWD2.2-5-1/43, power 2.2kw | ||||||||||||
| Air conveying chute | The specification of the inclined groove is 250mm, and the required air volume for the inclined groove is 2.0m3/m2 for the breathable layer. The air pressure is 6860pa. The selection of the fan and pipeline configuration is the responsibility of the user. If the dust concentration of the imported gas is greater than the standard, | ||||||||||||
| Dust cleaning program controller | The input and output voltages are both 220V, and the controller is supplied by the manufacturer. For detailed information, please refer to the controller's instructions | ||||||||||||
| Specification and material of filter bag | Diameter x length 130×3060mm polyester needle punched felt weight 450g/m2. Operating temperature 120 degrees Celsius | ||||||||||||
| Insulation layer area | 125 | 196 | 205 | 323 | 247 | 262 | 277 | 292 | 307 | 322 | 337 | 352 | |
| Total equipment weight (kg) | 20100 | 26400 | 28900 | 36600 | 43900 | 50000 | 55400 | 60000 | 65400 | 72000 | 78000 | 84000 | |
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